With regards to the conditions of global markets and habitual need of producing W.H.C.P(wellhead control panel) & C.I.P(chemical injection package) & L.B.V(line break valve)and this issue, that using W.H.C.P&C.I.P&L.B.V are continuous parts of each set, and customer also need W.H.C.P & C.I.P & L.B.V, for safe use of wellhead facility area.
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Design wellhead control panel with this specification
Control systems for the upstream production of oil and gas from wellhead control/shutdown panels to production Control and safety on offshore and onshore.
Wellhead Control Panels and Systems monitor vital process safety parameters of a wellhead platform and provide safe and sequential start-up and shutdown of production wells as per design SAFE charts.
Use the Hydraulic high pressure for sub surface safety valve (sssv)/Down Hole valve/SCSSV.
Use the Hydraulic medium pressure supply for master valve/surface safety valve (ssv).
Use the Hydraulic medium pressure supply for Wing valve.
Use the Hydraulic medium pressure supply for Annulus valve.
All device suitable to exposed to direct sun light and placed in a saline and corrosive atmosphere, high Air humidity, high Air temperature, sulphurous , dust area.
All parts in contact with hydraulic oil are made stainless steel.
Fail safe operation.
Wellhead shutdown systems are supplied with integrated or separate stand-alone or skid mounted hydraulic power units (HPUs) complete with redundant hydraulic pumps, accumulators and reservoirs etc.
Select devices according to vendor of customer.
Suitable for Safe/Explosion area.
Electrical control (Relay or PLC base).
Logic operation may be:
- Pneumatic (instrument air).
- Pneumatic (gas).
- Electrical (24V DC).
- Hydraulic generated within the panel.
Some of features:
- API 14B /14C Compliant Design.
- Adjustable Hydraulic Pressure.
- Used the fusible plug (Frangible bulb) melts or another type with any temperature 57°C, 68°C, 79°C, 93°C, 141°C, 182°C .
- Used fusible plug: Direct or indirect Acting/Venting & pneumatic/liquid service.
- Internally charged ESD loop.
- Adjustable Time Delay hydraulic /electrical.
- Air or Natural Gas Operation.
- Sour Gas Operation Option (pipe line or Bottle).
- Manual Well Shut-in.
- External ESD Monitoring.
- Remote ESD/RTU Interface.
- Integrated or Separate Hydraulic.
- Power Unit with Manual.
- Lever or Standby Hand pump.
- Modularized Multi-well Panels.
- Independent Opening/Closing of Each Well.
- Pneumatic or Electronic Logic.
- Sequential Opening and Closing of Valves under Equalized Conditions.
- Automatic Start-up Bypass for Low Process Inputs.
- Manual By-Pass for All Inputs.
There are many devices in Design of Wellhead control panel like:
- Relief valve.
- Thermal Relief valve.
- Accumulator (Bladder/Piston/Diaphragm type).
- Electrical pump.
- Gas driven pump.
- High pressure stainless steel fitting.
- Stainless steel Pipe/tube.
- Pressure transmitter.
- Pressure gauge.
- Pressure switch.
- Level switch.
- Level transmitter.
- Level gauge.
- Hydraulic regulator (Forward or back ward).
- Hydraulic filter.
- Gas/instrument air regulator (Forward or back ward).
- Gas/instrument air filter.
- Single/double Check valve.
- Ball valve.
- Needle valve.
- Manifold valve.
- Gauge needle valve.
- Flow control valve.
- Solenoid valve.
- Push/pull button valve.
- Pilot operated valve.
- Hand operated valve.
- 3way valve.
- Interface valve.
- Flow line pilot valve.
- Frangible Bulbs valve.
- Quick Exhaust Valves.
- Hand pump.
- Flame arrester.
- Junction box.
- Indicating lamp.
- Electrical push/pull button.
- Electrical E.M.S button.
Design Chemical injection package with this specification
Design package for injection special liquid to pipeline &wellhead facility &pipe process.
Design package with all of type pump (plunger/diaphragm/centrifugal/single head/double head/triplex head).
Design package with ability to control by monitoring room/local control/PLC send and resave commend.
Control package in Auto / manual mode.
Using Mixer for avoiding 2ph liquid.
Fail safe operation.
Used vortex breaker.
Used anti-rotation baffles.
Suitable for Safe/Explosion area.
Electrical control (Relay or PLC base).
Package can inject all of type liquid like:
- Methanol
- Corrosion inhibitor
- Demulsifire
- Revers Demulsifire
- Wax
- Asphaltene.
- Glycol
- Oxygen scavenger
- Biocide
- Odorant
There are many devices in Design of Chemical injection package like:
- Injection nozzle
- Pulsation damper
- Accumulator
- Calibration pot
- Strainer
- Dosing pump plunger/diaphragm-centrifugal/single head/double head/triplex head
- Mixer
- High pressure stainless steel fitting
- Stainless steel Pipe/tube
- Pressure transmitter
- Pressure gauge
- Pressure switch
- Level switch
- Level transmitter
- Level gauge
- Single/double Check valve
- Ball valve
- Needle valve
- Manifold valve
- Gauge needle valve
- Solenoid valve
- Flame arrester
- Relief valve
- Junction box
- Indicating lamp
- Electrical push/pull button
- Electrical E.M.S push/pull button
Design Line Break Valve with this specification
Design control panel for protection pipeline when suddenly accident occur length of pipeline.
Design Hydraulic/Pneumatic control panel for manual/electrical Actuator with hand wheel.
Fail safe operation.
High pressure release with manual reset.
Design panel for all of type main actuator "Rack &Pinion/Scotch-Yoke".
The actuator fitted with external valve position indicators.
Suitable for Safe/Explosion area.
Electrical control (Relay or PLC base).
There are many devices in Design of L.B.V Control panel like:
- Differential pressure switch
- Limit torque.
- Cam operated valve
- Hydraulic regulator (Forward or back ward)
- Hydraulic filter
- Gas/instrument air regulator (Forward or back ward)
- Gas/instrument air filter
- Relief valve
- Safety valve
- Pressure transmitter
- Pressure gauge
- Single/double Check valve
- Ball valve
- Needle valve
- Manifold valve
- Gauge needle valve
- Flow control valve
- Solenoid valve
- Push/pull button valve
- Pilot operated valve
- Hand operated valve
- 3way valve
- Hand pump
- Junction box
- Indicating lamp
- Electrical push/pull button
- Electrical E.M.S push/pull button
Design hydraulic/pneumatic panel for all type actuators:
- Double Acting Actuators.
- Single Acting Actuators.
- GOH (gas over hydraulic).
- Spring return.
- Rotary actuator.
- Linear actuator.
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